Skip to main content

Predictive Maintenance Using Machine Learning

Context: A manufacturing company wants to predict when equipment is likely to fail, so they can schedule maintenance and reduce downtime.

Dataset: The company collects data on equipment sensor readings, maintenance records, and failure events.

Libraries:

pandas for data manipulation

numpy for numerical computations

scikit-learn for machine learning

matplotlib and seaborn for visualization

Code:


# Import libraries

import pandas as pd

import numpy as np

from sklearn.model_selection import train_test_split

from sklearn.ensemble import RandomForestClassifier

from sklearn.metrics import accuracy_score, classification_report

import matplotlib.pyplot as plt

import seaborn as sns


# Load dataset

df = pd.read_csv('equipment_data.csv')


# Preprocess data

df['failure'] = df['failure'].map({'yes': 1, 'no': 0})

X = df.drop(['failure'], axis=1)

y = df['failure']


# Split data into training and testing sets

X_train, X_test, y_train, y_test = train_test_split(X, y, test_size=0.2, random_state=42)


# Train random forest classifier

rfc = RandomForestClassifier(n_estimators=100, random_state=42)

rfc.fit(X_train, y_train)


# Make predictions

y_pred = rfc.predict(X_test)


# Evaluate model

accuracy = accuracy_score(y_test, y_pred)

print("Accuracy:", accuracy)

print("Classification Report:")

print(classification_report(y_test, y_pred))


# Visualize feature importance

feature_importance = rfc.feature_importances_

plt.figure(figsize=(10, 6))

sns.barplot(x=X.columns, y=feature_importance)

plt.title("Feature Importance")

plt.show()


# Use the model for predictive maintenance

new_data = pd.DataFrame({'sensor1': [10], 'sensor2': [20], 'sensor3': [30]})

prediction = rfc.predict(new_data)

print("Prediction:", prediction)


Explanation:

Load the dataset and preprocess it by converting the 'failure' column to binary (0/1).

Split the data into training and testing sets.

Train a random forest classifier on the training data.

Make predictions on the testing data and evaluate the model's accuracy.

Visualize the feature importance to understand which sensors are most predictive of failure.

Use the trained model to make predictions on new, unseen data.

You can get the predictive maintenance dataset from Kaggle

If you want to learn real-life use cases of AI, ML, DL and GenAI then can contact me. 

Comments

Popular posts from this blog

Financial Engineering

Financial Engineering: Key Concepts Financial engineering is a multidisciplinary field that combines financial theory, mathematics, and computer science to design and develop innovative financial products and solutions. Here's an in-depth look at the key concepts you mentioned: 1. Statistical Analysis Statistical analysis is a crucial component of financial engineering. It involves using statistical techniques to analyze and interpret financial data, such as: Hypothesis testing : to validate assumptions about financial data Regression analysis : to model relationships between variables Time series analysis : to forecast future values based on historical data Probability distributions : to model and analyze risk Statistical analysis helps financial engineers to identify trends, patterns, and correlations in financial data, which informs decision-making and risk management. 2. Machine Learning Machine learning is a subset of artificial intelligence that involves training algorithms t...

Wholesale Customer Solution with Magento Commerce

The client want to have a shop where regular customers to be able to see products with their retail price, while Wholesale partners to see the prices with ? discount. The extra condition: retail and wholesale prices hasn’t mathematical dependency. So, a product could be $100 for retail and $50 for whole sale and another one could be $60 retail and $50 wholesale. And of course retail users should not be able to see wholesale prices at all. Basically, I will explain what I did step-by-step, but in order to understand what I mean, you should be familiar with the basics of Magento. 1. Creating two magento websites, stores and views (Magento meaning of website of course) It’s done from from System->Manage Stores. The result is: Website | Store | View ———————————————— Retail->Retail->Default Wholesale->Wholesale->Default Both sites using the same category/product tree 2. Setting the price scope in System->Configuration->Catalog->Catalog->Price set drop-down to...

How to Prepare for AI Driven Career

  Introduction We are all living in our "ChatGPT moment" now. It happened when I asked ChatGPT to plan a 10-day holiday in rural India. Within seconds, I had a detailed list of activities and places to explore. The speed and usefulness of the response left me stunned, and I realized instantly that life would never be the same again. ChatGPT felt like a bombshell—years of hype about Artificial Intelligence had finally materialized into something tangible and accessible. Suddenly, AI wasn’t just theoretical; it was writing limericks, crafting decent marketing content, and even generating code. The world is still adjusting to this rapid shift. We’re in the middle of a technological revolution—one so fast and transformative that it’s hard to fully comprehend. This revolution brings both exciting opportunities and inevitable challenges. On the one hand, AI is enabling remarkable breakthroughs. It can detect anomalies in MRI scans that even seasoned doctors might miss. It can trans...